Hobart Handler 140 Review: Everything You Should Know

Hobart now for sometimes is enjoying unmatched popularity when it comes to manufacturing top-notch wielding devices both for professionals and novice learners. They have maintained a similar quality for the Hobart Handler 140 also. 

It boasts of premium build quality, user-friendly intuitive design, stunning performance, and a user-friendly budget. Hence, customers love getting one Hobart Handler 140 once in their wielding lifetime. 

But is it worth the ardent hype?

Let’s see what we found in our Hobart Handler 140 review. And guess what?

We came out with some shocking findings. We thought that you should also understand these underlying factors. 

So, here we go. 

Hobart Handler 140 Review

Handler 140 takes pride in an American manufactured product line that only a few manufacturers can match in real life. Besides, it features all the essential facilities that welder men love to have in their machines.

Hobart 500559 Handler 140 MIG Welder 115V

Wide Amperage Range

The 140 welding device features a good range of amperage variation to accomplish light to medium duty welding chores. Its wielding range varies between 25-140 AMP so you can pretty much accomplish most works with the machine except some high-end industrial-scale projects. 

Effective Duty Cycle

Handler 140 also boasts of a superior duty cycle that most customers find praiseworthy. To be frank, its 20% duty cycle at 90AMPs is one of the leading in the welding industry. It means you can effectively run the machine for 2 minutes at a stretch, and then it will need 8 minutes of the cooling period. 

The compelling duty cycle also implies that the machine has got a brilliant continuation at work. 

Variable Voltage Control

Only an expert welding man truly knows the importance of variable voltage control for seamless finish during the welding projects. Hobart seems to have known it for long, and so, they equip every welding device with a suitable voltage variation. 

Similarly, the Handler 140 comes with 5 variable voltage stabilization facility. Henceforth, you can ardently take its advantage to create a stable arc. It will further help you at achieving the perfect welding depth in every material. 

However, if you want more variation in voltage controlling, Hobart Handler 190 with seven changes will suit you more. 

Usable with Various Materials

When you purchase a quality handler, would you like it if it works only one or two metals? You will answer with a straight no.

Well, you won’t have to face such disparity since handler 140 is functional with cast aluminum, stainless steel, and cast steel as well. Thus, you won’t get stuck while working on any projects. 

Also, the machine supports both Flux-cored and MIG welding that also incorporates the overall versatility of the device. 

Incredible User Functions

During our Hobart handler 140 reviews, we noticed that the device operates at 40-700 IPM wire speed. Therefore, the variable wire speed supports incredible functioning. Additionally, the welding machine supports operation at standard household 115V electricity. 

So, you won’t have to adjust the voltage output with added costings. 

The next selling point of Hobart handler 140 is the right welding thickness. For thin metals, you can go as low as 24-gauge welding depth while the ¼” cutting thickness ensures you can work with quite thick metals. And all these are possible without any big issue. 

Excellent Control

The Hobart handler 140 offers superior control that will benefit both pro and amateur users. Thereby, you can control the voltage and wire speed with a single knob placed at the front side. The knob position is cleverly located so that you can reach it with ease during the works. 

There’s even a Quick Select patented drive roll for quick switching among the wire speeds. It also prevents overheating to secure the device. Furthermore, the 100 MIG spool gun works brilliantly for more stringent job completion. 


At 57 pounds weight, Hobart 140 handler is the second lightest handler of its class. Also, it is the 2nd smallest welding device from the famous Hobart lineup. So, you can easily transport the machine into place handheld. 

What’s more, the handheld function is well supported with the provided handle and ergonomic grip. 

Easy Set Up

Hobart handler 140 comes almost ardently for ready to use condition. Hobart has included a user-friendly guide with the package that allows quick installation of the machine. 

Also, the package includes a dual gauge regulator and a 10 feet cable for easy setup. 

Superb Durability

During our review, we also found that the Hobart 140 handler has an unrivaled endurance. The cast aluminum used for the drive system has an industrial-scale quality while the base has premium stability. Also, the clams support heavy-duty tasking. 

Key Features:
  • It has built-in wire feeding and a quick-release lever mechanism.
  • The built-in contractor regulator keeps the wiring cold when not in use.
  • 20% duty cycle at 90AMP.
  • Dual grooving drive roll mechanism for quick and comfortable shifts between different wirings.
  • Self-resetting capacity to prevent over-heating and motor damage protection.
  • Adjustable and fined tuned arc with the 5 different voltage functions.
  • 25-140 AMP amperage range.
  • It protects overloading with the short circuit mechanism.
  • It has an industrial-scale and reliable drive system and clamps.
  • Runs at regular household 115V.
  • At 57 pounds weight supports easy transportation.
  • Comfortable polarity changing capacity.
  • Even beginners can operate the tool.
  • The installation can be completed in a jiffy.
  • It has a 5-feet long power cord only.
  • For regular movement a wheeled cart is essential.
  • Needs DC output for functioning with generator.

Frequently Asked Questions (FAQs)

Is Hobart Handler 140 a good-quality welder device?

Hobart Handler 140 comes with a user-friendly interface along with trustworthy reliability and performance. It is the right choice for working in small to medium welding jobs. 

Are Hobart handlers really good at work?

Hobart has established a good reputation for them with their sincere build-quality and reliable performance. So, they, along with Miller, is incredibly good at the real job site.


Boasting of 140AMP amperage and 20% duty cycle along with quick-release lever and five voltage variation, Hobart 140 Handler is a leading welding device right now in the market. During the Hobart Handler 140 review, we thoroughly noticed its feature-packed performance.

With reasonable pricing and user-friendly intuitive controls, beginners will be hugely benefitted with the Hobart Handler 140 just like any professional. 

Related Reads: An In-depth Hobart Handler 190 Review

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