Stick welders are much more popular than TIG or MIG welders due to a few reasons.
Stick welder is a simple welding machine that can achieve different tasks, whereas TIG or MIG simply can’t.
Another fact is, MIG is a quicker and more effortless process, but in terms of quality, you will get less quality welding work than stick welder. And TIG is a slow and more expensive process than stick welding.
When the discussion comes about welding work, you will always find stick welding as a handy tool.
I have furnished this article with the best stick welder review so that you can accomplish any construction-related DIY project.
Besides the review, you will get a buying guide, too, that will allow you to pick the ideal product for your project.
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Top 10 Best Stick Welder Reviews
Working with a stick welder is exceptionally simple. Characteristically, stick welders will be either a single purpose unit or versatile that can complete several welding operations.
Detailed reviews of the best 10 products are given below. Be sure, they are high-quality and proficient performers.
1. Campbell Hausfeld WS099001AV Arc Stick Welder
For many good reasons, the Campbell Hausfeld WS099001AV Arc Stick Welder is our top listed product. With a little training, a beginner or DIY lover will be able to access it.
Set up process is not a complicated one of it. After unboxing the item, plug it in, and it is ready to use. When I have practically tested it, I found, it is impressively easy to use.
It is lightweight and comes with a compact design. It weighs only 8 ounces that make it a portable item, and carrying it from one place to another is incredibly easy. With the handle, you can grip it well that will allow you to carry it comfortably.
While operating the welder, you will especially love it because of its quality work. A cool designed helmet comes with the welder that can assist you in doing any welding job. But it would be best if you invest in another welding helmet.
The item runs with 15A – 20A, therefore you can choose a small power source to run it. At 50Amps, its duty cycle is 20%. At this price, it is a suitable option for hobbyists or DIY lovers.
- Duty cycle: 20%.
- Lightweight, only 8 ounces.
- Thermal overload system.
- Carrying at any place is straightforward.
- The item doesn’t get overheated due to the thermal protection feature.
- Setting up a process will not sweat your forehead.
- The power cord is short.
2. CMT Pitbull Ultra-Portable Electric Arc Welder
Are you traveling a lot for different welding projects? Looking for a portable welder that will make your work easier? Without any doubt, purchase CMT Pitbull Ultra-Portable Electric Arc Welder. It is one of the best portable arc welders surfing in the market. Also, it has many features that you can’t resist yourself to think about purchasing the product.
Consistently you will get reliable performance from it as it has come with 110V and 60Hz frequency. With this configuration, you don’t need to waste a lot of time setting up the item. And if you are new in the welding work, no doubt you will want to start your project as soon as possible. Other welding tools are quite challenging to set up, but Pitbull welder will give you a smooth setup experience.
With the help of this welder, you will be able to weld mild, and thick steel up to ¼”. You will love to learn the majority of the welding work uses a maximum of ¼” thick steel. It means you can accomplish most of the welding cases with it. Arranging a unique electrical circuit is also unnecessary as it is compatible with working with any 110V.
Versatility is another excellent feature of Pitbull electric arc welders. Without any confusion, you can use it in garages, homes, and even for business.
- 100% metal construction.
- Welding capacity: ¼” thick steel.
- Hassle-free using.
- Enough power that offers to accomplish versatile operation.
- A safe choice for the starter and medium level welding.
- Not suitable for large welding tasks.
3. SUNGOLDPOWER ARC MMA 200A Welder
Whether you are planning to start your career in welding business or you are simply a homeowner who needs to accomplish simple welding projects at home, SUNGOLDPOWER ARC MMA 200A Welder will allow you to do both with its all impressive features. Creating high-quality items or repairing any equipment will become much more relaxed than before with this arc welder.
It is durably made and lightweight so that you can carry it to any place without any hassle. It is promised to provide you prolonged service as well as quality work. You can use it with both 110V and 220V using the USA AC plug, and this option makes the welder significantly convenient to use it at any state.
One of the best features is IGBT technology. It is allowing the welder to work with the highest inverter efficiency up to 85%. It saves more power than a traditional arc welder. Also, it comes with all safety features, which are: protection from overvoltage and under-voltage protection, over electricity protection, and overload protection.
Moreover, you will get 5 necessary items along with the welding machine. A pair of welding gloves, Welding Rod (10pcs 3.2MM E6013), AC Cable Wire (78”), Ground clamp and cable (59”), and Electrode holder and cable (98”).
- IGBT technology.
- Auto hot-start.
- Anti-stick technology.
- Available with all necessary items.
- High-quality material made construction.
- Provides efficient performance at any welding project.
- Inconsistent welding performance.
4. S7 IGBT AC DC Beginner Welding Machine
Do you consider welding an art? The S7 IGBT AC DC beginner welding machine is here to add vibrant color to your welding experience. It is designed in such a way so that it can assist you in saving energy. The item has high power and comes with a fantastic design.
Updated IGBT inverter system makes the machine one of the most powerful machines in the market. The consistency of the welding device boosts up due to the IGBT feature. With the help of this technology, you can weld stainless steel, aluminum, mild steel and many more. The required power source of the S7 welding machine is 110V and 220V. And 80% is its duty cycle, pretty amazing, right?
You will find very little loss of iron as well as copper while working with the machine because of its energy-saving option. Moreover, you will always get a stable voltage output due to its closed-loop feedback controller feature.
To provide you exceptional portability experience, it has a comfortable carrying handle. Besides, it has an LCD screen that delivers bright and easily readable information.
- Controlling knob.
- LCD display.
- Closed-loop feedback control feature.
- Made of steel frame makes the unit much durable and robust.
- It comes with all safety features.
- The handle is made of plastic that confirms comfortable gripping.
- It is challenging to use at the initial stage.
5. Forney Easy Weld 298 Arc Welder
Welding machines will allow you to accomplish a variety level of tasks, and the Forney Easy weld 298 Arc welder is no exception. It is made of China and don’t assume due to its China-made construction; it is inferior in quality. The fact is, it will impress you with its performance that you will forget that it is made in China. During the testing and reviewing time, I found it much durable to provide you a long period of service.
A standard 120V power source is enough to run the machine without any problem. At 80Amps, it will provide an 80% duty cycle, and this power is enough to accomplish any mid-level welding task.
Moreover, the machine focuses on making your welding task straightforward. Assembling is much easy, and if you face any problem during the setup of the device, the instruction manual is there to assist to make the setup process easy. Additionally, you can handle up to 1/8” rod without any hassle.
It is lightweight and portable. The design is so compact that you can work with the tool in a tight space too. Also, the footprint of the item is not large enough. As a result, it will not take much space while taking its place on a table.
- Input 120V.
- Output 90Amp.
- Duty cycle 80% at 80Amps.
- Capable of TIG welding too.
- Easy switching process from stick to TIG welder.
- You need to purchase a TIG torch separately.
6. HITBOX ARC Welder 200A Stick Welding Machine
Your search for a high-quality welding machine to accomplish your home project will come to an end with the HITBOX ARC Welder 200A Stick Welding Machine. It will assist you in finishing significant repair or any other various projects efficiently that you want to accomplish on your own.
You will be able to weld 8mm thick carton steel. Besides, without any problem, you can burn 1/16, 5/64, 3/32, 1/8, and 5/32 stick size. Your welding task will become much more comfortable with its full 200A output along with a 60% duty cycle at 29Volts. Being much powerful, the machine doesn’t create much sound and works silently.
Despite its dominant performance, the item is lightweight 1.95kg only. The lightweight feature will let you carry the item in your workplace with ease. And the compact design will allow you to work in a stable condition without creating any problem.
Furthermore, it comes with the auto-sleep function to let you save energy when it becomes idle for a long time.
- LED display.
- 3D style plastic panel.
- Anti-sticking feature.
- sheet welding tasks.
- Saves energy by less power consumption.
- All-round performance.
- Too much small in size.
7. Hobart 500571 Stickmate 210i
If you are looking for the best warranty welder in the market, Hobart 500571 Stickmate 210i will give you a gentle breeze, for sure. Among many welders, it will provide you with pleasant welding experience, and no other welders can beat the item in terms of performance.
Hobart is a high rated manufacturer who never compromises on quality. And it is also singing the song of quality. It comes with a 5-years industrial warranty and replaceable option. But that doesn’t mean it will get damaged after a few years. The item is promised to give you long time service with efficient performance.
It provides long 10ft leads. You will love to hear it doesn’t only come with single volt input option 220 – 240V; but also it has 110 -120V option too. It is incredibly lightweight that you can use it either at your home or on your job site because carrying is so comfortable.
Confidently, I can say, you will find the Hobart 500571 Stickmate 210i welder as one of the best welders out of so many options.
- 25 – 210Amps output range.
- 10ft electrode clamp lead.
- Warranty: 5-years.
- Brand and high-quality welder.
- The compact design makes it hassle-free items to carry.
- It provides reliable performance.
8. Amico ARC – 160D Dual Voltage Welding Soldering
Are you a DIY lover or professional looking for a welding machine? The Amico ARC – 160D Dual Voltage Welding Soldering has come with all advanced features to satisfy you. It will protect you with different safety features during the overload, voltage fluctuation, over electricity, over-voltage, as well as the under-voltage situation.
The unit also consists of an intelligent fan that can start working within a few seconds of your welding operation. The responsibility of the fan is to keep all the components during a welding session. Also, any type of airborne impurities can’t go inside the machine through the power source area.
It is designed in such a way so that it can work with all types of generators and any types of welding tasks. You will not get a much reliable welding machine in the market except Amico ARC – 160D Dual Voltage Welding Soldering.
Other impressive features of this unit are steeples amperage controller, innovative IGBT inverter technology, anti-sticking, hot-start, and many more.
- Innovative IGBT inverter technology.
- Intelligent fan feature.
- Without losing time, the fan feature helps to remain the unit cool at the time of a welding operation.
- Easy to use.
- Reliable welding performance.
- No prominent cons are available.
9. EVERLAST PowerARC 140 STi Stick IGBT Welder Dual Voltage
You must not look at any other stick welder except EVERLAST PowerARC 140 STi Stick IGBT Welder Dual Voltage if you want a flexible performance from a small dual voltage welder. The good news is, it has the capability of working as both Stick and DC Lift TIG.
It is available with a carrying case along with a gas valve TIG torch. Other necessary items with the package are Stick Electrode Holder and Cable, TIG torch (17V series), work clamp and cable (6ft), and a wire brush. With the help of a 6ft long work clamp and cable, you can add additional lengths if required.
The best feature of the welder is, it is eligible to work with 120V and 240V. This dual voltage option makes it a universal welding machine that can be used in nearly any corner of the world where a reliable power source is available.
- Digital display.
- Dual voltage welding machine.
- Carrying case.
- Suitable for both DIY lovers and professionals.
- Max DC output is 140Amps.
- Compact design.
- Need to purchase the gas regulators separately for TIG work.
10. Lotos LTPD 2000D Non-Touch Pilot Arc Plasma Cutter TIG and Stick Welder
A TIG and stick welder to meet all your requirements in cutting different sizes and shapes of steel sheet. The Lotos LTPD 2000D Non-Touch Pilot Arc Plasma Cutter TIG and Stick Welder have all the fundamental essentials that you can’t look for any other welder once you start using it. It has mouthful features that can be used for multiple purposes.
Most importantly, you can use Lotos LTPD 2000D welder as a stick welder, plasma cutter, and TIG welder. It means it is a 3-in-1 machine which is also compatible in working with dual voltage options. With all these essential features, this machine has become a complete package in the market.
The machine uses 50Ams and can easily cut through painted and rough surfaces without any problem. Also, it produces the least possible slag, which escalations accuracy and decreases material consumption. You will not face hazardous pre-compressed air in cylinders because it uses direct machine compressed air.
- Dual voltage.
- 3-in-1 combo.
- Non-touch plasma cutter.
- Easy instruction manual.
- Uses non-toxic compressed air to cut different materials.
- Multi-purpose welding machine.
- Too much expensive.
Buying Guide | How to Pick the Best Stick Welder?
If you are looking to weld on a varied range of materials, stick welders will be the best choice without any doubt. Below are a few factors to determine before picking the best stick welder.
It is a critical determination because it will allow you to decide the type of welding material you can weld and can’t weld. Nearly all stick welders can weld any types of weld-able materials, but the fact is, it needs a welder with an ideal amperage range to weld numerous gauge pieces.
You need to select a stick welder that comes with the best range of amperage for the sort of welding you require it for.
The general thumb rule is, pick a welder 20 – 50Amps more than specs should give you the necessary weld for your section because unknown variables are always present there. Slightly colder heat is worse than welding the maximum amperage range you require.
Based on your electrical capacity, you need to know the sort of stick welder you have to purchase. Welders are suitable for 110/120V or 220/240V input as single-phase power, or they need 3-phase 240V input. Be noted, 3-phase welder is recommended for heavy-duty work mainly in the industrial area.
At standard household powerpoint, both 110//120V and 220/240V are available. But if you don’t have 220/240V in your household PowerPoint, you will need a session form an electrician.
It is significantly essential to know what input you are going to provide in a welder so that you can avoid purchasing a unit that you can’t use.
Stick welders also come with different extended functions. You will find few stick welders which also can be used for gauge welds. However, these options have lost its appeal now due to the rise of the plasma cutter.
TIG or MIG welding options are other types of extended functions. These extended functions are necessary for swapping between functions easily.
However, if you decide to use the welder only for stick welding tasks, these extended functions will not serve many benefits. But if you require plasma cutting or other sorts of welding tasks, a multi-purpose stick welder will be the right solution.
Frequently Asked Questions (FAQs)
Is it necessary to clean rust before stick welding?
Cleaning is an essential part of starting a stick welding session. The efficient result of a stick welding session depends on the preparation a lot. You will be able to get an excellent welding output if your preparation is good.
Which one is better for a beginner, MIG, or Stick welding?
Stick welding is much more difficult compared to MIG welding. You will receive deeper penetration results from stick welding, but if you are a beginner, you have to face challenges. Additionally, the stick welding process is longer.Overall, if you are a beginner, you should start with MIG welding. After becoming much skilled and experienced, you will get a better result from stick welding.
Are stick welding any good?
Compared to other welding types, stick welding provides a better result. Almost any condition, you will always get quality welding results from the stick welding process.
For both beginners and professionals, a stick welder will be a significant investment. Stick welder is easy to use, comes with a straightforward setup option, and provides efficient welding work. Although some disadvantages are also there, we should not count those because of their mouthful advantages.
It is always advisable to do some research before picking the best stick welders. Look at the features of available stick welders in the market. Make sure; your selected stick welder is going to meet all your requirements.