Last updated: October 9, 2020
Top 10 Best MIG Welder (Review) In 2020
Your guide to this review today is by product expert Herbert A. Dorman
The word MIG stands for “Metal Insert Gas” welder.
And the best MIG welder will be a useful item that you can own in your workstation when you are going to do any metalwork.
Using a MIG welder, you can perform a wide range of welding tasks.
Whether you are a professional welder or DIY enthusiast, this article aims to provide you a list of the best welder machines for your MIG welding task.
So, let’s have a look at the models that they offer to make your task effective.
Top 10 Best MIG Welder Reviews
Finding the best product is always tricky, and it becomes a more daunting task when you have many options in your hand.
The Hobart 500559 Handler MIG welder is one of the popular units in the welding industry manufactured by Hobart. Ensuring top-class quality and exceptional workmanship is the motto of Hobart. In the MIG lineup of Hobart, it is the 2nd smallest MIG welder; thus, it has become popular among homeowners and DIY lovers.
It has come with compact design, and compared to many other regular welding machines; it delivers a significant robust power of 140A. It will allow you to do your daily metal-involving household works with its 20% duty cycle at 90Amps. Welding thin materials like aluminum and stainless steel are the prime responsibility of this welder. And more importantly, you can operate it with common household 115V electricity.
If you want to weld thin material of 24-gauge and thickest material of ¼”, with ease, you can handle the MIG project of this type of materials. It is an ideal choice for welding in the home, farm, rental shops, and construction sites.
Due to its compact design, it will not take too much space to get stored in a van or your workshop. Relatively, the unit is lightweight, and thus you will not face any problem carrying it. By all accounts, you will get a long service from the unit.
Do you need to perform welding on stainless steel, aluminum, and mild steel daily? The LOTOS MIG175 MIG welder comes with a spool gun, an argon regulator along with a mask, and offers stable and better welding operation. You will find the unit as one of the flexible welder surfing in the market. It has nearly all features to meet your requirement.
The unit will give you an impressive welding experience that you can resist yourself to love. It will provide you with a 20% duty cycle @ 175Amps as well as a 30% duty cycle @ 135Amps. To simplify its use, the welder comes with unlimited welding speed and wire handling. The machine is robustly built and available with good welded penetration to make the operation of the wire feed motor easier.
Welding capacity of the unit is ¼” stainless steel and 3/8” aluminum. Handling 4” or 6” wire spool of an industrial level is not a complicated task for the unit. Besides, you will get a long period of service from the machine since it is available with overload protection. No distortion of metal will happen when you are going to perform a smooth and clean-cut in a wide range of materials like stainless and alloy steel, brass, aluminum, and various conductive materials.
Its robust metal finish body gives it a unique and costly look that will last long for a prolonged period. Also, a 6ft long power cable will allow you to perform efficiently in a compact space too.
The Hobart 500536 MIG welder is an answer for those welders looking for high output currents, long duty cycles, and exceptional quality of arc. Being bulky (more than 200lbs), the manufacturer added 4 wheels in the device to let you move around as per your requirement. It is made for the heavy-duty job, and all skill level welders can use it effortlessly.
While all skill level welders can operate the unit, it is specially designed to provide a professional result. All the interior and exterior parts of the unit are made of high-quality materials as Hobart 500536 MIG Welder is promised to give long term service. And the unit can rigorously fit any workstation.
It has different unique features that will amaze you undoubtedly. Its heavy-duty cabinet is equipped with all the crucial parts. With the help of the hinged door, you can quickly get access to the cable drive system. Also, changing the roll and spool has become accessible through the hinged door.
Moreover, it is also fitted out with a unique reversible drive roll system. Instead of having 2 drive rolls, 500536 MIG welder boasts 2 groves for 2 separate wiring systems in a single roll. This way, it is backing you from ongoing maintenance, saving valuable time and cost as you don’t need to purchase an unnecessary roll.
No other MIG welders can beat 2019 Everlast MIG 140MIG welder in terms of performance. The manufacturer Everlast Welders used exclusive technology in the welder so that you can get professional-grade performance without eating much electricity. Although, you can’t raise any question regarding the welding result, and more importantly, you are getting excellent welding with less electricity bills.
One of the best features of the welder is the IGBT inverter. The inverter makes the unit eligible to put out a higher amp output with an improved duty cycle when paralleled to transformer-based MIG welders. It is made to provide efficient performance without using adequate power. The feature is boosting the unit’s performance as well as assisting in keeping the electricity cost less.
Another impressive feature is, the unit has infinite voltage and wire speed settings along with other welders with 4, 7, or 10 voltage settings. Using the unit, you can cut mild and stainless, 3/16” thick chrome. You can use it with both 4” and 8” wire spools. With the power, the 2019 Everlast MIG 140MIG welder is exceptionally lightweight.
The duty cycle of the welder is 25% @ 140Amps and 35% @ 135Amps. It is designed with 120V input power so that it can be used anywhere. The weight is only 28lbs, one of the lightest welders in this list.
Are you performing different types of welding jobs and looking for a versatile welder? Well, without any doubt, you can purchase Longevity MIGWeld 140 – 140 MIG Welder because of its versatile performance. It is specially manufactured to work with any sort of exotic metal.
Moreover, using the unit will not give you much hassle as you can connect it to your existing 110V power source.
Since the unit comes with an exclusive versatile feature, you can efficiently complete working with hot rods, motorbikes, home fittings, home repairs, decorative gates, BBQ pits, and many other purposes. With its high performance, it will always make a significant difference in any type of welding work.
You will not face any problem with the setup process; it will take only a few minutes to set up the full unit. And Cutting up to 3/8” mild steel using the powerful unit is not a difficult task. Efficiently you can handle any kind of mild steel welding tasks. If you are looking to work with aluminum-based materials, its spoon gun feature will let you do so comfortably.
More interestingly, being much versatile, the device is not an expensive one. You don’t need to break your ban or borrow $ to purchase the unit. This is one of the biggest reasons for its high selling.
Your search for a flux core capable welder will come to an end with Forney 309 140-Amp MIG Welder. It is capable enough to weld thick steel up to ¼” around your home or any industrial workstation. The welding machine comes with many advanced features that many users appreciated. It is responsible for providing cleaning and smooth cutting.
No other welder can easily be operated like Forney 140 MIG welder. Even a novice also can run it without facing any problem. It is possible because all instruction is given with easy wordings. For example, by setting the maximum amps, you can control its output power. Moreover, if you need to increase control wire feeding, simply rotating the button clockwise and anti-clockwise rotating will allow you to decrease it.
The Forney 309 140-Amp MIG Welder runs with 115V household current. So, you can run the device at any place where 115C is available without facing any hassle.
30Amps – 140Amps is its output range. The 20% @ 115Amps duty cycle is pretty much excellent. As I have already stated, it is eligible to work as a flux core, so there is no confusion calling it a multi-functional welder. Compared to similar prices welder, it is lightweight, and this feature makes it portable that can be carried anywhere.
It is the 3rd welder from the manufacturer Hobart, and all features of the Hobart 500553 MIG Welder insist me to give a place in the top 10 best MIG welder review list. The device is small in size; you can run it using dual voltage either 115V or 230V with MVP plug. As a result, you will be able to find a power source easily. With 79lbs, and using a wheel cart, you can easily transport it to your workstation.
To let you achieve your required smooth and top-notch quality weld, it is available with 210MVP MIG. An expert welder will find the welder highly attractive since the 7 voltage option makes the welder a versatile one among many other welders. In order to get precision welding, the 7 voltage option plays a vital role and ensures you will get clean and excellent weld.
In terms of usability, the Hobart 500553 MIG welder is one of the most convenient welders surfing in the market. Just after unboxing the device, it is ready-to-go for an operation that can weld up to 3/8” thick steel.
It comes with a great 1/3/5 years of warranty, which is confirming the superior quality of the item. It is confirmed that the device will give you prolonged years of service without any disturbance with the warranty.
The Lincoln Electric K2185-1 MIG welder is popular among hobby welders and beginners because of its easy to carry option. But this is not only the best features of the welder. Besides, the unit is durable and reliable and an experienced welder also can use it since sometimes they require less power to complete their welding work. Undoubtedly, you can trust the welder as it comes from a reliable brand, “Lincoln.”
88A is its maximum output amperage, and thus it has become one of the best MIG welders for a small workshop. You can choose 4 variable voltage settings as per your requirement. The highest voltage setting will allow you to weld the thickest material. The good news is; a chart is available inside the welder showing which voltage setting to use for which thick material.
A solid handle is attached at the top of the welder for easy carrying. The price is within the range of a beginner and comes with 1 year of warranty. However, you can remain worry-free as the brand has a reputation in providing a quality product to its customer.
Many professionals search for a multi-purpose welding machine, and the Forney 3-in-1 190-Amp Welder will be a safe choice for them. The name itself is giving you an idea about the welder; it is a 3-in-1 welder that can be used for MIG, Stick, and TIG welding work.
The 3-in-1 feature is saving both your valuable money and space. Since you can use it for 3 types of welding work, you don’t need to purchase several welders to accomplish different tasks. Even switching the welding process is pretty simple. Be noted; due to its DC TIG characteristics, you can’t weld aluminum with it. Also, it is available with a MIG and Sticks ready with gas hose and regulator.
An understandable setup guide will assist you in setting up the whole unit without wasting unnecessary time. Additionally, both beginner and professional can get the most benefit from this welding machine.
Keeping your eyes shut off, you can trust the manufacturer Miller. Miller is a company who is one of the pioneers in the welding machine industry. And their manufactured items are the best in quality, performance, and durability. The Miller Electric 120/240VAC MIG Welder is also no exception.
The forced auto-set element feature of this 120/240VAC MIG welder gear enables you to determine the cable width, which sets the cable speed. Along with this line, the welding work is done more precisely, without any trouble and by not keeping any mystery. Besides, the inverter innovation with a blend of lightweight makes it the most versatile welder in the market. Due to this, Miller 120/240VAC MIG welder delivers the best welding operation.
Impressively, the fan-request feature of the device is a power source cooling framework that works alone when necessary. This feature reduces shock, control use, and the number of contaminants drawn through the machine. You will never face any sort of trouble while starting the unit as its smooth-start option.
Buying Guide | How to Choose the Best MIG Welder?
One of the foremost things you need to consider while purchasing a MIG welder is output power.
100Amps output power is sufficient for any DIY projects. Also, a welder that comes with 140Amps output power will be a safe choice because you will never know how much thicker material you need to weld. It will cost you a bit more, but in the end, you will get benefit from it.
Moreover, you need to learn about the minimum power output of a welder while purchasing.
30Amps is a good option for 18-gauge metal. On the other hand, if welding is a 0.8mm thick material, a welder of 20 – 25Amps will be a good option.
It is another essential factor of a welding machine. It refers to a welder efficiency.
The meaning of duty cycle is how long you can weld to optimize your machine’s lifespan.
You might have read a sentence, “the duty cycle of this welding machine is 20% at 90Amps.”
This means that you can weld the right amount of amps for a total of 2 minutes with a 20% duty cycle.
Welder to welder, you will find a different amount of Amps, and adjusting the Amps is also straightforward, which can be done with the help of a dial placed in the machine.
Size and Portability
Besides the performance of a MIG welder, you need to know whether your selected item comes with a portable feature or not.
Depending on the feature and power, the size range of a welder is 40lbs – 100lbs.
If you need to move around for your welding project, you have no other choice except looking for a welder that comes with a cart option. If required, you can purchase a separate cart for your welder too.
Before purchasing, you need to know the type of your welding project. And based on that, learn whether you need to purchase a portable welding machine or not.
Related Article: Best Work Glove
Frequently Asked Questions (FAQs)
Can I use a MIG welder during the rain?
How much hard MIG welding is?
Are MIG welders good for long term investment?
It is essential to know your requirement when you are planning to purchase or replace your current welding machine. Knowing about the requirement will ensure you are investing in the right product.
Remember to learn what you are going to weld with your machine. Undoubtedly, you want to purchase the best MIG welder that will give you a long service.
Herbert A. Dorman
Mr. Dorman has been working with hand machine tools and machinery equipment -for 15 years. Through his entire journey, he invested all his time to research different types of tools. Based on his 15 years of research, he decided to add value to the new buyer. That is why Dorman aimed to create a website.
In this website, he writes about different tools reviews and information to support the fresh, or semi-professional experts. For that reason, Mr. Dorman has built a team to collect actual data, and to test every instrument. So, it is clear that – you are going to get authentic reviews and information from this website.